Aesthetically Aligned System Improvements for Ceramics Manufacturer

Client: A global manufacturer in innovative ceramics solutions
Industry: Ceramics Manufacturing
Challenge: Upgrade an aging compressed air system to premium-quality equipment while aligning with operational and aesthetic preferences

The Challenge

A long-standing customer specializing in advanced ceramics manufacturing approached Aircare with a unique challenge: to upgrade their compressed air system with high-quality, efficient equipment that not only met their operational demands but also adhered to their aesthetic standards. The project needed to ensure seamless integration with their existing infrastructure while delivering improved performance and reliability.

The Solution

Aircare’s Sales Team worked closely with the client to understand their specific requirements and operational goals. After careful consultation, the following solutions were selected:

1. CompAir L123 RS Compressor: Replaced their existing L75RS. Custom white exterior panels to align with the customer’s aesthetic preferences.
2. BEKO TECHNOLOGIES DRYPOINT RA Refrigerant Dryer: Enhanced with white exterior panels for visual harmony.
3. BEKO CLEARPOINT Inline Filtration and BEKOMAT Auto Drains: Ensured superior air quality and efficient condensate management.
4. SmartAir Master Plus Control System: Optimized system efficiency and enabled precise control over the compressed air system.
5. CompAir Oil-Water Separator: Provided an environmentally friendly solution for effective condensate treatment.
6. Upgraded Pipework and Ducting: Installed for optimal system performance and reliability.

Execution

The Aircare Service Team executed the project with precision and attention to detail:

• Customized Installation: To meet the client’s operational and aesthetic preferences, all equipment was carefully installed and harmonized with their existing setup and products.
• Shift Rotation Synchronization: The system was configured to provide 100% duty backup through shift rotations, ensuring uninterrupted production.
• Aesthetic Alignment: White panels on key equipment added a clean, uniform look that complemented the client’s facility.

The Results

The upgraded system delivered on all fronts, providing:

• Increased Efficiency: The CompAir L123 RS and SmartAir Master Plus system ensured enhanced performance with lower energy consumption.
• Seamless Backup: 100% duty backup was achieved, ensuring no disruptions during operations.
• Improved Air Quality: Advanced filtration and condensate management delivered consistently clean and dry compressed air.
• Aesthetic Satisfaction: The custom white-panel design aligned perfectly with the client’s preferences, meeting both functional and visual expectations.

Conclusion

This project exemplifies Aircare’s commitment to understanding and delivering on our clients’ unique requirements. By combining premium equipment, technical expertise, and attention to detail, we created a bespoke solution that exceeded the client’s expectations.

Do you have a similar challenge? Let Aircare Compressor Services bring your vision to life. Contact us today.